Design Guide

PROCESS : TECHNICAL SPECIFICATION : GENERAL TOLERANCES

These tolerances apply as a general rule of thumb. Closer tolerances can be obtained depending on part design or the use of special procedures or secondary operations.

CASTING TOLERANCE
Metrics
     Upto 25 mm      ± 0.127 mm
Upto 50 mm  ± 0.254 mm
Upto 75 mm ± 0.381 mm
Upto 100 mm  ± 0.508 mm
 Upto 125 mm  ± 0.635 mm
 Upto 150 mm  ± 0.762 mm
FLATNESS
Flatness refers to single plane surface and is usually a function of volumetric shrinkage
Metrics
Range of Nominal Dimension (mm) For Starightness / Flatness (mm)
Over Upto 
0  10
20 25
25 50
50 75
75 100
100 150
150 200
200 300
As Cast TIR Machined TIR 
0.12 0.08
0.15 0.10
0.20 0.15
0.30 0.20
0.40 0.25
0.55 0.35
0.70 0.50
0.95 0.70
CONCENTRICITY
Metrics
Range of Nominal Dimension (mm) For Roundness / Concentricity (mm)
Over Upto 
0  10
20 25
25 50
50 75
75 100
100 150
150 200
200 300
As Cast TIR Machined TIR 
0.12 0.08
0.15 0.10
0.20 0.15
0.30 0.20
0.40 0.25
0.55 0.35
0.70 0.50
0.95 0.70

ROUNDNESS - SOLID BARS

Roundness is a function of normal shrinkage variations in the metal. Shrinkage variation increases with diameter and the tolerance required increases proportionately. A general rule of 0.127 mm per 25 mm may be applied.

ANGLES

As-cast tolerances of angles depend on their location in casting. They range from ± 1/2° for well supported positions to ± 2° where inherent distortion could be expected. Inclusion of gussets and ribs often minimizes distortion and many sections can be mechanically straightened.

HOLE POSITIONING

0.127 mm per 25 mm from any single reference point.

BLIND HOLES

Blind holes can be cast if length does not exceed the diameter

SURFACE FINISH

Average Ra value generally ranges between 3.20 to 5.50 microns